FuYing has rich experience in the production of aluminum profile molds

• Rich experience and technical accumulation

• High-precision processing capabilities

• Innovative design capabilities

• Quick response and production capabilities

• Mold life and cost control

• Mold maintenance and after-sales service

• Environmental protection and sustainability

Capacity:

• 10-15 sets per month

• Delivery time: 3-6 weeks, depending on product type/complexity.

• Tolerance: Mold: 0.01 mm

FuYing follows a series of steps in the design and manufacturing process of the mold to ensure that the aluminum profiles meet the customer's specifications and have high quality and high production efficiency.

• Demand analysis

Our salesman communicate with customers in detail to understand the customer's specific needs such as specifications, precision requirements, surface quality, etc. Then the material type, cross-sectional shape and output requirements will be determined. Our technical team will evaluate whether the needs can be met through existing extrusion equipment and mold manufacturing technology,etc.

• Mold design

Based on the product cross-section provided by the customer, the mold designer will use computer-aided design (CAD) software to draw detailed drawings of the aluminum profile cross-section. The cross-sectional design takes into account the flow of the material, the difficulty of forming, the strength requirements, the design of the internal flow channel, etc., to ensure that the aluminum can be evenly distributed in the mold during the extrusion process, avoiding material accumulation, surface defects or uneven thickness.

• Material selection

FuYing will use high-quality steel as mold materials, such as H13, H11, etc. These materials have high strength, heat resistance, wear resistance and other characteristics. During the manufacturing process, the mold will be quenched and tempered to improve the hardness and toughness of the mold and extend its lifespan.

• Mold manufacturing

  • CNC machining: The mold is usually manufactured using CNC machine tools (CNC) for precision machining. CNC machining ensures the accuracy and surface finish of the mold, especially when dealing with complex cross-section molds, CNC machining is particularly important.

  • Grinding and polishing: After the mold is initially processed, it will be precisely ground and polished to ensure the smooth surface of the mold and reduce the occurrence of surface defects during the extrusion of aluminum profiles.

• Mold test

After the mold is made, we will conduct a small batch trial production to test the mold's flow channel design, cross-section forming, product quality, etc., to find out and correct the problems of the mold in the actual extrusion process. The problems found during the mold trial will be fed back to the design and manufacturing team to further optimize the mold, and the samples after the mold trial will eventually be given to the customer for confirmation.

• Mold assembly and final inspection

After the various parts of the mold are assembled, a comprehensive inspection is carried out to ensure the quality and dimensional accuracy of the final product. The various parts of the mold must be highly matched to ensure smooth operation during extrusion. After all adjustments are completed, the mold will undergo rigorous final debugging and inspection to ensure that the mold can run for a long time in actual production and meet customer requirements.

• Put into production

  • Mass production stage: When the mold completes all design, manufacturing and testing links, it is officially put into production. The mold must be highly matched with the extrusion equipment to ensure the stability and efficiency of aluminum profile production.

  • Mold maintenance: During mass production, our molds will be regularly inspected and maintained. Regular maintenance (such as cleaning and re-polishing) can extend the life of the mold and maintain the product quality of the aluminum profile.

FuYing has significant competitive advantages with advanced design tools, precision manufacturing technology, rapid response capabilities and rich experience accumulation. In addition, by providing efficient and durable molds, good after-sales service and green manufacturing solutions, it can provide customers with cost-effective solutions.